Hood Latches, More Body Work and Scuffing

The hood release mechanism has been installed and it works great.  This is a very tight fitting hood.  It's hard to believe the 63 hoods vibrated bad enough that the Chevrolet engineers added hood blocks half way thru the model year.  Ours is an early 63 so it doesn't have hood blocks.

Take notice of the cable that connects both hood releases.  Turns out it has to be fastened in three spots behind the distributor, upside down.

During the fire wall repairs a couple years ago we didn't know those holes were needed so, if they were there, we glassed over them.  The holes have to be drilled in the overhead position and that means all the work must to be done using an inspection mirror.

It took a couple hours but I got it done.  Instead of just screwing the bolts into the fiberglass I used 3 Rivet Nuts.  If you didn't see the Rivet Nut Fastener you can check out this cool tool here:  http://1963splitwindow.blogspot.com/2011/07/rivet-nuts.html

So now that the hood is locked into position I can check the fit on the front of the hood.  You'll recall we originally fit the car with the 1967 hood but we later decided to use the 63 hood.  There is a low spot just behind the emblem area on the left side.  This needs to be fixed.    

A little Bondo is all that was needed.  I like to bridge the gap... 

then trim it with an Exacto knife while its still setting.

It turned out nice.  I have primer and primer sealer on order.  Once received I'll give this area a fresh coat of each.

So while I wait for paint it's time to start prepping the car for masking.  All the areas that will be painted must be scuffed until dull.  This includes the jambs that we previously painted.  Here I am using a red Scotch Brite pad on the upper drip rail area.  We will mask just below the scuffed area.

Same goes here.  When we paint the car we want the paint to wrap about a 1/4" into the jambs.  I'll buff out any remaining scuff marks later.  Remember, I am only scuffing the clear coat, not the blue.  

Both fresh air intakes were scuffed along with the hood and hood jambs.

The rear valance area needs it too.   I'll start masking when the scuffing is done.

Truth is I already started masking (check out the first picture).  It's going well but there is a lot of it.  I'll cover that in the next post.

Thanks for watching.

Rear Valance, Hood Locks & the Doors

It's been a long time since we worked on the exhaust valance.  I gave it a quick hit with brown primer then took a few swipes at it with sandpaper just to figure out how much work had been done.  The brown spots are low spots and that tells me the last thing done on this was fiberglass work only,  No finishing work.

With that information I used our Icing glazing compound to fill the low spots then hit it again with brown primer.

That was followed by block sanding.  I then circled all areas that still needed filler then did it again.

When I was satisfied it was nice and flat I gave it a couple good coats of our green two part primer.  I let that dry for a day or two then sprayed on the brown primer as a guide coat then started sanding again.  You'll notice in this picture I cut the slots for the bumper brackets.  The cross section thickness of the fiberglass in this area tells me this is way stronger than a stock valance.  A special thanks to Ty and Lester for that little surprise.

When the finishing work was done/done I sealed it with black primer sealer.  It's now a thing of beauty.

Somehow I ended up with 4 hood latches, all of which looked like the two in the background.  I refurbished the two in the foreground by sandblasting, soaking in carburetor cleaner, 20 minutes in the ultrasonic cleaner, then I gave them several coats of  paint.  They look great and I've already installed them.

Now here's a puzzle.  There are a couple indentations on the door skin that I can not figure out.  This door has been fully guide coated and block sanded yet here they are.  You'll have to double click on the picture to see at least one of them.

A teaspoon of body filler followed by block sanding fixed the problem.  The filler is white. 

So then I thought I better check the other door and, guess what?  Humm...  It's puzzling.  Brother Jim thinks it might be because the doors are now hung and not on a table.  Could be...

So now I am going to go over the entire car to make sure we don't have other surprises.  I've looked at half the car so far and nothing new has shown up.

So next I'll be taping and masking and doing everything we can to protect the chassis, engine and the door and hood jambs.  Should be interesting work.  Wish me luck.

Thanks for watching.