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Tuesday, February 5, 2013

Super Bowl Sunday

Preparations for Super Bowl started a few days before the game.  It included starting the car as part of its routine maintenance.  I did a 360 walk around while it was running.  Check out the video here:

Jan and Anna M. were the first couple to arrive.  Both were extremely pleased with the Corvette.  Jan was speechless with the quality of the paint job.  I kept trying to get him to say great or pretty.  He finally spoke and said, "It's stunning."  I like that!


Dennis K. and Dewayne J. spent time talking about the car too.  Dennis sees the car frequently, but it's been awhile for Dewayne.  Dewayne was very pleased with the progress.


About 25 people showed up for the game.  All had to take a look at the car and all were impressed.  It's interesting to note that I asked everyone what color the car was.  Half said blue, half said purple.


The garage worked great.  It was meant for overflow but the guys spent most of their time in the Man Cave.  Who could blame them?  My Harley was the back drop for the TV, the Corvette was eye candy, ice cold beer was plentiful and the garage smelled like solvent and gasoline.  It can't get much better than that.  Oh yeah, the game was pretty good too.


By the way, the video gives away what the next post will contain.  Did you pick up on it?

Thanks for watching.

Friday, February 1, 2013

Wiring Harness

The wiring harness arrived and it includes 4 major pieces, bulbs for the dash, glass fuses and a laminated wiring diagram.  This is a complete set purchased from Lectric Limited, Inc. which has been supplying quality reproduction wiring harnesses to members of the National Corvette Restorers Society for years.  It's correct down to the smallest detail.  Lets get started...

Once again I am reminded of the wisdom behind Ty's insistence that I not throw anything away, including the old wiring harness.  The old harness is in the foreground and I used it as a templet to pre-bend the new harness before installation.  You can't imagine how valuable that was.

After I had the dash wiring harness in position it was time to identify each of the wires.  This is a tedious exercise that still isn't complete.  In this picture you can see I am using the GM Assembly Manual, Corvette dash cluster and the laminated wiring diagram to help with the identification.


It's amazing how many wires go to the dash cluster.  I am labeling each with green masking tape.  Notice how the harness floats in the air.  It gets positioned up and underneath the dash pad.


The dash wiring harness includes the fuse box which is authentic right down to the glass fuses.


The next harness runs along the firewall and over the passenger inner fender.  It serves the coil, alternator, voltage regulator and the horns.  I've circled some of the clips used to hold the harness in place.  The white clips along the firewall were used on early 63 Corvettes only.  The color changed to black later in the year and continued for several years.  Special clips were used on the inner wheel well too.  The car never had zip-ties.


This harness runs along the drivers side wheel well and powers the headlights and headlight motors.  To make these connections the front bumpers and grill must be removed.  I'll wait until I get the correct horns before I do that though.


The last harness powers the rear blinkers, stop lights, gas gauge and license plate light.  This is a picture of the backside of the left side brake light, looking up.  The connectors, including the dust boots, are correct for our car.


The only thing I actually wired up so far is the license plate light.  The wiring harness installation, including all the connections, will take a lot of time and research.  I have to determine the correct harness routing (above, under, through, behind), research the proper clip types and clip location.  After that the testing begins.  I'll verify everything is wired correctly before I actually start the car.


Switching gears, the brackets for the drivers seat needed to be replaced due to rust.  The passenger side was fine and only needed to be refurbished.  


The results are great.  Click on the photo and check them out.


Here's a current picture of the car.  We're having 25 people over for Superbowl and the garage will be used for overflow.  I'll post some pictures later and let you know what everybody said about the car.

As always, thanks for watching.