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Sunday, November 28, 2010

Wheel Wells, Body Brackets, Shift Linkage & Stabilizer Bushings

In the last 2 weeks we've had -8 degree weather and 8 inches of snow.  Neither of these are conducive to painting.  None the less that's just what we did, we painted the passenger side wheel wells. Since we couldn't go outside it was necessary to build a make shift paint booth to control over spray.  Plastic was wrapped around each wheel well and a plastic flap was positioned over the wheel well opening.

The shop vac was used to collect the over spray.

A fan was used to blow the fumes outside.

It worked great.  No over spray, the house didn't smell, and nothing blew up.  The matt finish POR 15 paint looks real nice.

The front wheel well looks just as good.

We also installed the shift linkage.  1963 was the only year that had the 1-2 gear linkage cross over the 3-4 gear linkage as shown.  All other years the linkage ran parallel to each other.

Ty replaced the last rusty body mount.  This one is located inside the engine compartment, on the firewall, on the drivers side.  This one drew blood just like the other one.

Ty swapped out the previously installed generic front stabilizer brackets and bushings for these GM manufactured brackets and bushings.  These are exactly what would have been installed on a 63 Z06.  The stabilizer bar is 7/8" in diameter.

I am not sure what we will work on next.  I'd like to complete the drivers side wheel wells but that requires sand blasting and that has to be done outside.  I don't have snow tires on the body dolly so the snow has to melt first and that may happen later in the week.

Thanks for watching. 

Sunday, November 21, 2010

Head Bolts and Body Brackets

All of the coolant leaks are fixed.  Every head bolt was removed, cleaned and reinstalled using Permatex High Performance Thread Sealant.  This required the removal of both exhaust manifolds and the valve covers.  Part of the air meter assembly (intake) had to be removed before the drivers side valve cover could be removed.  The exhaust manifolds were sand blasted then painted with high temperature paint.  Antifreeze is in the engine and it's ready to be started.


The shifter boot backing plate was installed.  This is looking up from the transmission tunnel.  Alignment bolts were installed in all the threaded holes that will hold the shift boot.  The bracket was clamped tight near both of the rivets.


Using an air hammer with a blunt attachment and a piece of rubber hose to keep the tool on top of the rivet...


The rivets were hammered flush while holding a heavy piece of metal on the back side (I used a body dolly).


The 10 alignment bolts were later removed and the passenger compartment side was cleaned up.


Using the same general technique, Ty replaced the hood support brackets.  This is inside the right front wheel well.


Ty also replaced an old body bracket located inside the engine compartment.  This is on the fire wall behind the right wheel well.  This bracket used 5 rivets and the backside was almost impossible to gain access.  I think some of Ty's DNA is back there somewhere.  The installation looks great and it's very solid.  Thanks Ty.

The rolling chassis and the body are now rust free.  If I can figure out a way to spray paint in the garage while controlling the over spray I might paint the two passenger side wheel wells next.  Stay tuned.  Thanks for watching.